Commissioning

We offer comprehensive implementations of systems designed and programmed by us at clients' premises all over the world. Our specialists have experience in the commissioning of many control systems: from initial start-up, FAT and SAT tests, trial production, production "ramp-ups", to maintenance of proper production.

Realizations in the field of commissioning at the customer's site:

allit
Allit Kunststofftechnik Water filter assembly machine
Location:
Germany, Bad Kreuznach
Project description:
Automatic water filter folding machine
Range:

Creation of software for PLC & HMI
PLC & HMI software validation
Commissioning at the end customer

Tools:
TIA Portal, WinCC
borgwarner
BorgWarner Transmission EOL Test line
Location:
Hungary, Oroszlány
Project description:
Automatic gearbox testing line
Range:

PLC & HMI software validation
Commissioning at the end customer

Tools:
TIA Portal, WinCC, SIMOTION SCOUT
hofer
Hofer Transmission EOL Test line
Location:
England, Birmingham
Project description:
Automatic gearbox testing line
Range:

PLC & HMI software validation
Commissioning at the end customer

Tools:
TIA Portal, WinCC, SIMOTION SCOUT
vw
VW Transmission EOL Test line
Location:
Germany Langenhagen / China, Dalian
Project description:
Automatic gearbox testing line
Range:

Creation of software for PLC & HMI
PLC & HMI software validation
Commissioning at the customer and end customer

Tools:
TIA Portal, WinCC, SIMOTION SCOUT
eaton
Compressor automatic assembly line
Location:
Poland, Tczew
Project description:
Automatic assembly line for compressors
Range:

Creation of software for PLC & HMI
PLC & HMI software validation
Commissioning at the end customer

Tools:
TIA Portal, WinCC, Tox
bmw
BMW Electric engine assembly lines
Location:
Germany, Dingolfing
Project description:
Automatic assembly lines for electric motors
Range:

Creation of software for PLC & HMI
PLC & HMI software validation
Commissioning at the end customer

Tools:
TIA Portal, WinCC, SIMOTION SCOUT
scania
Scania Transport system for Transmission EOL Test line
Location:
Germany, Langenhagen / Brazil, São Paulo
Project description:
Transport system for the gearbox testing line
Range:

Creation of software for PLC & HMI
PLC & HMI software validation
Commissioning at the customer and end customer

Tools:
TIA Portal, WinCC, SIMOTION SCOUT
accumotive
Accumotive battery assembly lines
Location:
Germany, Kamenz
Project description:
Automatic battery assembly line for electric cars
Range:

Creation of software for PLC & HMI
PLC & HMI software validation
Commissioning at the end customer

Tools:
TIA Portal, HMI PRO, SIMOTION SCOUT
volvo
Volvo engine assembly line
Location:
Germany, Bremen / Sweden, Skövde
Project description:
Automatic assembly line for combustion engines
Range:

Development of software for ABB robots
ABB robot software validation
Commissioning at the customer's site

Tools:
ABB IRC5, Safemove
continental
Continental Booster assembly line
Location:
Germany, Rheinbollen / China, Chongqing
Project description:
Automatic brake servo assembly line
Range:

PLC & HMI software validation
Mitsubishi robot software validation
Commissioning at the customer and end customer

Tools:
Step7 for Windows, IndraWorks Engineering, PNOZmulti Configurator, TwinCAT
continental
Continental Booster assembly line
Location:
Germany, Rheinbollen / Czech Republic, Jiczyn
Project description:
Automatic brake servo assembly line
Range:

PLC & HMI software validation
Mitsubishi robot software validation
Commissioning at the customer and end customer

Tools:
Step7 for Windows, IndraWorks Engineering, PNOZmulti Configurator, TwinCAT
zf
ZF Steering Rod End assembly line
Location:
Germany, Rheinbollen / Slovakia Levice
Project description:
Automatic tie rod end assembly lines
Range:

Creation of software for PLC & HMI
PLC & HMI software validation
Commissioning at the customer and end customer

Tools:
Step7, WinCC, IndraWorks Engineering, PNOZmulti Configurator
brose
Brose - An assembly line for an air conditioning supply system
Location:
Germany, Rheinbollen / Würzburg
Project description:
Automatic assembly line for the air conditioning system - Porsche & Audi
Range:

Implementation and validation of PLC & HMI software
Commissioning at the customer and end customer

Tools:
Step7, WinCC, IndraWorks Engineering, UFM5 (Promess), Keyence AutoID, Cognex In-Sight Explorer
continental
Continental MGU electric parking brake assembly line
Location:
Germany, Rheinbollen / China, Shanghai
Project description:
Automatic assembly line for electric parking brake
Range:

PLC & HMI software validation
Mitsubishi robot software validation
Commissioning at the customer and end customer

Tools:
Step7, WinCC, IndraWorks Engineering, RT ToolBox2, PNOZmulti Configurator
bilstein
ThyssenKrupp Bilstein shock-absorber assembly line
Location:
Germany, Rheinbollen
Project description:
Automatic assembly line for shock absorbers
Range:

Creation of software for PLC & HMI
PLC & HMI software validation
Commissioning at the customer's site

Tools:
TIA Portal, WinCC, IndraWorks Engineering, DigiVision
continental
Continental ETC12 throttle-body assembly line
Location:
Germany, Rheinbollen / USA, Hebron
Project description:
Automatic assembly line for dampers
Range:

Creation of software for PLC & HMI
PLC & HMI software validation
Commissioning at the customer's site

Tools:
TIA Portal, WinCC, IndraWorks Engineering, UFM5 (Promess), Keyence AutoID, Cognex In-Sight Explorer
continental
Continental MGU electric parking brake assembly line
Location:
Germany, Rheinbollen / USA, Asheville
Project description:
Automatic assembly line for electric parking brake
Range:

PLC & HMI software validation
Mitsubishi robot software validation
Commissioning at the customer and end customer

Tools:
Step7, WinCC, IndraWorks Engineering, RT ToolBox2, PNOZmulti Configurator
bilstein
ThyssenKrupp Bilstein shock-absorber assembly line
Location:
Germany, Rheinbollen / USA, Hamilton
Project description:
Automatic assembly line for shock absorbers
Range:

Creation of software for PLC & HMI
PLC & HMI software validation
Commissioning at the customer and end customer

Tools:
TIA Portal, WinCC, IndraWorks Engineering, PNOZmulti Configurator
continental
Continental MGU electric parking brake assembly line
Location:
Germany, Rheinbollen / Czech Republic, Jiczyn
Project description:
Automatic assembly line for electric parking brake
Range:

PLC & HMI software validation
Mitsubishi robot software validation
Commissioning at the customer and end customer

Tools:
Step7, WinCC, IndraWorks Engineering, RT ToolBox2, PNOZmulti Configurator
zf
ZF Steering Rod End assembly line
Location:
Germany, Rheinbollen / Mexico, Toluca
Project description:
Automatic tie rod end assembly line
Range:

Creation of software for PLC & HMI
PLC & HMI software validation
Commissioning at the customer and end customer

Tools:
Step7, WinCC, IndraWorks Engineering, PNOZmulti Configurator
continental
Continental Turbocharger 147kW assembly line
Location:
Germany, Rheinbollen / China, Shanghai
Project description:
Automatic assembly line for turbochargers
Range:

Creation of software for PLC & HMI
PLC & HMI software validation
Commissioning at the customer and end customer

Tools:
Step7, WinCC, IndraWorks Engineering
ford
Ford Fox cylinder head assembly line
Location:
Germany, Bremen
Project description:
Automatic assembly line of heads
Range:

Creation of software for PLC & HMI
PLC & HMI software validation
Commissioning at the customer's site

Tools:
Step7, WinCC, STARTER, FAST (Ford and Siemens Transline)
ford
Ford Dragon engine assembly line
Location:
Germany, Bremen / India, Sanand
Project description:
Automatic assembly line for engines
Range:

Creation of software for PLC & HMI
PLC & HMI software validation
Development of ABB IRC5 robots software
ABB IRC5 robot software validation
Commissioning at the customer and end customer

Tools:
Step7, WinCC, STARTER, ABB RobotStudio 5, ABB Safemove, ABB DispenseWare, FAST (Ford and Siemens Transline), Cognex vision systems
jaguar land rover
JLR Jaguar and Land Rover engine assembly line
Location:
Poland, Gdańsk / Germany, Bremen
Project description:
Automatic assembly line for engines
Range:

Creation of software for PLC & HMI
PLC & HMI software validation
Commissioning at the customer's site

Tools:
Step7, WinCC, STARTER
gm
GM 9F Automatic transmission assembly
Location:
USA, Auburn Hills
Project description:
Automatic assembly line for automatic transmissions
Range:

Creation of software for PLC & HMI
PLC & HMI software validation
Commissioning at the customer's site

Tools:
Step7, WinCC, STARTER, SIFACS (Siemens Flexible Assembly Configuration System), HMI Lite, Cognex vision technology, Atlas Copco tightening technology
ford
Ford Panther engine assembly line
Location:
Germany, Bremen / England, Dagenham
Project description:
Automatic assembly line for engines
Range:

Creation of software for PLC & HMI
PLC & HMI software validation
Development of software for ABB IRC5 robots
ABB IRC5 robot software validation
Commissioning at the customer and end customer

Tools:
Step7, WinCC, STARTER, ABB RobotStudio 5, ABB EPS, FAST (Ford and Siemens Transline)
bmw
BMW engine assembly line
Location:
Germany, Bremen
Project description:
Semi-automatic engine assembly line
Range:

Creation of software for PLC & HMI
PLC & HMI software validation

Tools:
Step7, TIA Portal -HMI, Cognex vision systems
bridgestone
Bridgestone FI tires warehouse
Location:
Poland, Żabów / Poland, Stargard Szczeciński
Project description:
Automatic transport and sorting system in the warehouse
Range:

Development of software for PLC & HMI
PLC & HMI software validation
Drawing electrical diagrams
Commissioning at the customer and end customer

Tools:
RSLogix 5000, FactoryTalk View, EPLAN P8, Sick vision technology
bridgestone
Bridgestone presses transportation line
Location:
Poland Żabów / Poland, Stargard Szczeciński
Project description:
Automatic transport system from presses to FI
Range:

Development of software for PLC & HMI
PLC & HMI software validation
Drawing electrical diagrams
Commissioning at the customer and end customer

Tools:
RSLogix 5000, FactoryTalk View, EPLAN P8
Michelin
Michelin curing presses
Location:
Poland, Gdańsk / Poland, Olsztyn
Project description:
Creation of a new HMI for truck tire curing machines
Range:

Development of software for PLC & HMI
PLC & HMI software validation
Commissioning at the customer and end customer

Tools:
SLC 500, FactoryTalk View ME
sibur
BIAXPLEN NK LCC slitter handling trolleys and conveyors
Location:
Poland, Żabów / Russia, Nowokulbyszewsk
Project description:
Automatic transport system from slitters to the warehouse
Range:

Development of software for PLC & HMI
PLC & HMI software validation
Drawing electrical diagrams
Commissioning at the customer and end customer

Tools:
TIA Portal, WinCC, EPLAN P8, SEW Movimot
kampf
Kampf slitter handling trolleys
Location:
Poland, Żabów / Russia, Tomsk
Project description:
Automatic transport system from slitters to the warehouse
Range:

Development of software for PLC & HMI
PLC & HMI software validation
Drawing electrical diagrams
Commissioning at the customer and end customer

Tools:
TIA Portal, WinCC, EPLAN P8, SEW Movimot
Avery Dennison
Avery Dennison slitter handling trolleys
Location:
Poland, Żabów / England, Nottingham
Project description:
Automatic transport system from slitters to the warehouse
Range:

Development of software for PLC & HMI
PLC & HMI software validation
Drawing electrical diagrams
Commissioning at the customer and end customer

Tools:
RSLogix 5000, FactoryTalk View, EPLAN P8